Core Value and Workflow Analysis of the Fully Automatic Puzzle Disassembly and Packaging Machine

The "Fully Automatic Puzzle Disassembly and Packaging Machine" is a highly specialized and specific industrial automation device. It falls at the intersection of packaging machinery and post-processing equipment for educational toys. Today, Jianlong Hydraulic Technology will briefly analyze the core value and workflow of this equipment for your reference!

1. Equipment Definition and Value The fully automatic puzzle 

Disassembly and packaging machine is an automated production line that automatically disassembles, shuffles, counts, bags, and seals stacks of printed and cut puzzle pieces, ultimately forming retail goods. The main core values of the fully automatic puzzle disassembly and packaging machine are as follows:

1.1 Replacing High-Intensity Manual Labor: Traditionally, puzzle disassembly relies entirely on manual labor, which is inefficient, costly, and prone to errors.

1.2 Ensuring Randomness: It ensures that the distribution of puzzle pieces in each bag is completely random and disordered, avoiding situations where two pieces are connected or arranged in sequence. This is the cornerstone of the puzzle game experience.

1.3 Improve Production Efficiency and Consistency: Achieve high-speed, continuous, and stable production with uniform packaging quality.

1.4 Reduce Production Costs: In the long run, the initial investment in equipment can significantly reduce labor and management costs.

2. Typical Workflow (Fully Automated)

2.1 Feeding: Operators or robotic arms place a stack of pre-cut, tightly connected jigsaw puzzle pieces (usually a complete picture) onto the feeding table.

2.2 Initial Separation: Through vibration, tapping, or mechanical scraping devices, the stack of puzzle pieces is initially separated into smaller blocks or individual pieces.

2.3 Core Dispersion and Randomization:

2.3.1 Three-Dimensional Chaotic Channel: The core of the equipment. Puzzle pieces enter a complexly designed three-dimensional maze-like channel, constantly tumbling, colliding, and changing direction under gravity.

2.3.2 Controlled Vibration and Airflow Assistance: Combined with vibration devices or gentle airflow, ensures that pieces do not get stuck and further increases randomness.

2.3.3 This process must be sufficiently "gentle" to avoid curling or damage to the edges of puzzle pieces (especially paper ones).

2.4 Counting and Inspection:

2.4.1 High-precision counting: Using photoelectric sensors, vision systems, or a combination of weighing and counting, ensures 100% accuracy in the number of puzzle pieces in each bag. This is a critical quality control point.

2.4.2 Foreign object/defective product detection: The vision system can simultaneously detect whether there are poorly printed, incompletely cut, or foreign objects mixed in.

2.5 Bagging:

2.5.1 The packaging bag (usually a self-sealing bag with a zipper) is automatically picked up and opened.

2.5.2 The counted puzzle pieces fall accurately into the bag through a funnel or pipe.

2.6 Sealing and Post-processing:

2.6.1 Automatically remove excess air from the bag (optional).

2.6.2 Press and seal the self-sealing bag, or heat seal the heat-sealing bag.

2.6.3 Finished bag output, which can be connected to automatic case packers and labeling machines to achieve fully unmanned production line operation.

We hope this analysis helps you further understand the "Jigsaw Puzzle Fully Automatic Disassembly Packaging Machine". For more information/suggestions about this equipment or to purchase other high-quality hydraulic presses, please contact us (or scan the WhatsApp QR code below). Jianlong Hydraulic Technology will provide you with personalized and customized professional solutions and is dedicated to serving you.